Manufacturing software that keeps the line running.
For manufacturers, contract producers, and industrial equipment makers. We connect your machines to live dashboards, predict breakdowns before they happen, and give floor managers real-time visibility — before downtime hits, not after.
The system must never be the reason the line stops.
Manufacturing software has one non-negotiable: the software must never be the reason the line stops. A screen that freezes at shift change, a dashboard that's 20 minutes stale, or a maintenance alert that arrives after the bearing fails — those aren't software glitches. They're production losses. So we build the way engineers run factories: failure plans written down, backups tested, uptime first.
We've built production-tracking systems, machine data pipelines, predictive maintenance tools, quality management systems, and production schedulers. We speak the data languages factory machines speak, we know how to clean up raw machine readings before they're useful, and we know a shift-handover tablet has to survive being dropped on concrete three times. We build for the shop floor, not the boardroom.
The bar is set by Siemens, Rockwell, and PTC. Plant managers expect live production numbers, automatic detection of machines behaving oddly, and quality records that hold up under inspection. We build to that standard — machine data captured in under a second, warnings early enough to actually act on, and the production history your quality auditors expect.
Manufacturing sub-verticals.
What we actually build.
Production tracking & scheduling
Work orders, machine assignments, operator instructions, shift handover, and live work-in-progress tracking — so your floor manager knows exactly where every job is without walking the floor.
Live machine & sensor data
We collect data straight from your machines and sensors, clean it up into one consistent picture, and filter out the noise at the source — so your dashboards show only what matters.
Predicting breakdowns before they happen
By watching vibration, temperature, and power readings, our systems spot trouble early and give maintenance teams 24–72 hours of warning — instead of a message saying it already broke.
Live production dashboards
How much each machine, line, and shift is really producing — and why. Shown live on shop-floor displays, with drill-downs into every stoppage so your improvement team knows exactly where the time goes.
Quality & traceability
Inspection checkpoints, defect capture, statistical quality charts, and a complete trace from raw material to finished product — everything your ISO 9001 (quality standard) or automotive audit requires.
Inventory & supply visibility
Bills of materials, raw material tracking, supplier lead times, and low-stock alerts — all synced with your business system (SAP, Oracle) so the plan always matches what's actually on the floor.
What “Industry 4.0” means in production code.
Most “smart factory” projects collect data and stop there. The value is in what you do with it. We engineer all three layers — ingestion, intelligence, and quality — as a connected system from day one.
IIoT Data Ingestion
- OPC-UA, MQTT & Modbus TCP from PLCs / SCADA
- Edge processing with Node-RED or AWS Greengrass
- Time-series storage: TimescaleDB / InfluxDB
- Sub-second sensor data pipeline via Kafka
- OT/IT network segmentation & security architecture
Predictive Maintenance
- Vibration, temperature & current signature analysis
- ML anomaly detection (isolation forest / LSTM)
- Remaining useful life (RUL) prediction models
- 24–72 hour lead-time alerts to maintenance teams
- Shadow-mode validation before production rollout
Quality & Traceability
- Inline inspection checkpoints & defect capture
- SPC charts: Xbar-R, CUSUM, EWMA control limits
- Non-conformance & CAPA management workflows
- Full material genealogy: raw material → finished goods
- ISO 9001 / IATF 16949 audit evidence package
OT/IT network bridge designed with your controls engineers — not around them
Network segmentation · DMZ architecture · IEC 62443 controls · No PLC program modification required
Industrial systems we connect.
PLCs, ERPs, time-series databases, edge runtimes, and AI tools — each with the undocumented production edge cases we've already hit and documented for your controls team.
Built for regulated production.
Manufacturing intersects quality standards, industrial cybersecurity mandates, and sector-specific regulations. We treat every requirement as an engineering constraint, not an audit afterthought.
Tools we reach for first.
From OT audit to live production data.
Every manufacturing engagement starts with an OT/IT landscape audit and ends with dashboards your plant managers can act from — not just reports your engineers have to interpret.
OT/IT landscape audit
We map your PLC models, protocols, SCADA topology, ERP integration points, and network architecture before writing a line of code. You get a written data architecture document and an OT/IT security review your controls engineers can sign off on.
Platform & data architecture
We design the edge processing topology, time-series schema, predictive model strategy, and ERP integration approach. Decisions like on-premise vs. cloud vs. hybrid and OPC-UA vs. MQTT are made here with your latency and security requirements in mind.
Build without stopping the line
We deploy data collectors in shadow mode first — reading from existing sensors without modifying PLC programs. Models are baseline-validated against historical data before any alert goes live. Every deployment is staged so a software issue never propagates to production control.
Launch & uptime reliability handoff
We instrument OEE by machine and line, sensor data lag, model prediction accuracy, and alert false-positive rates. You get ops runbooks for network outages, PLC firmware changes, and sensor replacement procedures — plus the dashboards your plant managers can act from directly.
Where to start.
Frequently asked.
7 questions answered. Still have one? Reach out.
Yes — we connect to the control computers that run factory machines (PLCs) from all the major brands: Siemens, Allen-Bradley, Mitsubishi. We start by assessing what data your machines can share and how often. And we never bridge your factory network to the outside world without a documented security review and your controls engineer's sign-off.
Let's build what's next.
Tell us what you’re building. We’ll tell you how we’d help.